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A helicopter rotor is the rotating part of a helicopter which generates an aerodynamic force. History Since 400 AD Chinese children have played with bamboo flying toys. In Physics, a force is whatever can cause an object with Mass to Accelerate. The helicopter rotor, also called the rotor system, usually refers to the helicopter's main rotor which is mounted on a vertical mast over the top of the helicopter, although it can refer to the helicopter's tail rotor as well. The tail rotor of a Helicopter is mounted on the tail of a traditional single-rotor helicopter close to perpendicular to the main rotor. A helicopter's rotor is generally made up of two or more rotor blades, although several earlier helicopters had a rotor with a single main rotor blade. The main rotor provides both lift and thrust, while the tail rotor provides thrust to compensate for the main rotor's torque. In the context of a Fluid flow relative to a body the lift force is the component of the Aerodynamic force that is Perpendicular to the flow Thrust is a reaction force described quantitatively by Newton 's Second and Third Laws. A torque (τ in Physics, also called a moment (of force is a pseudo- vector that measures the tendency of a force to rotate an object about

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History and development

Before the development of powered helicopters in the mid 20th century, autogyro pioneer Juan de la Cierva researched and developed many of the fundamentals of the rotor. Configuration An autogyro is characterised by a free-spinning rotor that turns due to passage of air upwards through the rotor Juan de la Cierva (21 September 1895 – 9 December 1936 was a Spanish Civil engineer and pilot Cierva is credited with successful development of multi-bladed, fully articulated rotor systems. This type of system is widely used today in many multi-bladed helicopters.

In the 1930s, Arthur Young improved stability of two bladed rotor systems with the introduction of a stabilizer bar. This article is about Arthur M Young the inventor and philosopher This system was used in several Bell and Hiller helicopter models. Bell Helicopter Textron is an American Helicopter and Tiltrotor manufacturer headquartered in Fort Worth Texas. It is also used in many remote control model helicopters.

Rotor head design

The rotor head is a robust hub with attachment points for the blades and mechanical linkages designed to control the pitch of the blades.

Parts and functions

The simple rotor of a Robinson R22.
The simple rotor of a Robinson R22.

The simple rotor of a Robinson R22 showing (from the top):

An advanced rotor head for a Sikorsky S-92
An advanced rotor head for a Sikorsky S-92

Swash plate

The pitch of main rotor blades is varied throughout its rotation in order to control the magnitude and direction of the thrust vector. WikipediaWikiProject Aircraft. Please see WikipediaWikiProject Aircraft/page content for recommended layout This article is about the swashplate in helicopters see also the Swashplate article which describes all uses of the mechanism Collective pitch is used to increase or decrease rotor thrust perpendicular to the axis of rotation. Collective pitch controls the magnitude of the thrust vector. Blade pitch is varied during rotation to effectively tilt the rotor disk and control the direction of the thrust vector. These blade pitch variations are controlled by the swash plate.

The swash plate is two concentric disks or plates, one plate rotates with the blades while the other does not rotate. The rotating plate is connected to individual blades through pitch links and pitch horns. The non-rotating plate is connected to links which are manipulated by pilot controls, specifically, the collective and cyclic controls. Rotors with more than two blades have two dedicated connections, which make the inner swash plate turn. In two bladed rotor systems the blades take over this task.

The swash plate can shift vertically and tilt to some degree. Through shifting and tilting, the non-rotating plate controls the rotating plate, which in turn controls the individual blade pitch.

Fully articulated rotors

During the development of the autogyro, Juan de la Cierva built scale models to test his designs. After promising results, he built full size models. Just prior to takeoff, his autogyro rolled unexpectedly and was destroyed. Believing this to have been caused by sudden wind gusts, Cierva rebuilt it only to suffer an almost identical accident. These setbacks caused Cierva to consider why his models flew successfully, while the full-sized aircraft did not.

Cierva realized that the advancing blade on one side created greater lift than on the retreating side due to increased airspeed on the advancing side which creates a rolling force. The scale model was constructed with flexible materials, specifically rattan, so the rolling force was absorbed as the blades flapped and compensated for dissymmetry of lift. Rattan (from the Malay rotan) is the name for the roughly six hundred Species of palms in the tribe Calameae, native to tropical Dissymmetry of lift in Helicopter Aerodynamics refers to an uneven amount of lift on opposite sides of the rotor disc Cierva concluded that the full size steel rotor hub was far too rigid and introduced flapping hinges at the rotor hub.

Flapping hinges solved the rolling problem, but introduced lateral hub stresses as the blade center of mass moved as the blades flapped. Due to conservation of angular momentum, the blades accelerate and decelerate as their center of mass moves inward and outward, like a twirling ice skater. In Physics, the angular momentum of a particle about an origin is a vector quantity equal to the mass of the particle multiplied by the Cross product of the position Cierva added lag-lead, or delta hinges to reduce lateral stresses.

Stabilizer bar

Arthur M. Young found that stability could be increased significantly with the addition of a stabilizer bar perpendicular to the two blades. This article is about Arthur M Young the inventor and philosopher The stabilizer bar has weighted ends which cause it to stay relatively stable in the plane of rotation. The stabilizer bar is linked with the swash plate in such a manner as to reduce the pitch rate. The two blades can flap as a unit and therefore do not require lag-lead hinges (the whole rotor slows down and accelerates per turn). Two bladed systems require a single teetering hinge and two coning hinges to permit modest coning of the rotor disk as thrust is increased. The configuration is known under multiple names, including Hiller panels, Hiller-system, Bell-Hiller-system, and flybar system.

In fly by wire helicopters or RC models, a computer with gyroscopes and a venturi sensor can replace the stabilizer. A gyroscope is a device for measuring or maintaining orientation, based on the principles of Angular momentum. The Venturi effect is the fluid pressure that results when an incompressible fluid flows through a constricted section of pipe This flybar-less design has the advantage of easy reconfiguration.

Tail rotors

Main article: Tail rotor

Tail rotors are generally simpler than main rotors since they require only thrust control via change in pitch. The tail rotor of a Helicopter is mounted on the tail of a traditional single-rotor helicopter close to perpendicular to the main rotor. A simplified swash plate is used to control collective pitch. Two bladed tail rotors include a teetering hinge to compensate for asymmetry of lift.

Blade design

The blades of a helicopter are long, narrow airfoils with a high aspect ratio, a shape which minimises drag from tip vortices (see the wings of a glider for comparison). An airfoil (in American English) or aerofoil (in British English) is the shape of a Wing or blade (of a Propeller, rotor In Aerodynamics, the aspect ratio of a wing is defined as the square of the wing span divided by the wing area Wingtip vortices are tubes of circulating air which are left behind by the Wing as it generates lift. Terminology A "glider" is an unpowered Aircraft. The most common types of glider are today used for sporting purposes They generally contain a degree of washout to reduce the lift generated at the tips, where the airflow is fastest and vortex generation would be a significant problem. Wingtip vortices are tubes of circulating air which are left behind by the Wing as it generates lift. Rotor blades are made out of various materials, including aluminium, composite structure and steel / Titanium erosion shields along the leading edge.

Limitations and hazards

Helicopters with semi-rigid rotors, for example the two-bladed design seen on Robinson and some other light helicopters, must not be subjected to a low-g condition. History Since 400 AD Chinese children have played with bamboo flying toys. The Robinson Helicopter Company of Torrance California is the largest manufacturer of civil Helicopters in the world Low- g condition is a phase of aerodynamic Flight where the airframe is temporarily unloaded Otherwise their rotors may move beyond the normal limits in a condition known as mast bumping which can cause the rotor droop stops to shear the mast and hence detach the whole system from the aircraft.

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