An elastomer is a polymer with the property of elasticity. A polymer is a large Molecule ( Macromolecule) composed of repeating Structural units typically connected by Covalent Chemical bonds The term, which is derived from elastic polymer, is often used interchangeably with the term rubber, and is preferred when referring to vulcanisates. Vulcanization (or Vulcanisation refers to a specific curing process of Rubber involving high heat and the addition of Sulfur or other equivalent curatives Each of the monomers which link to form the polymer is usually made of carbon, hydrogen, oxygen and/or silicon. A monomer (from Greek mono "one" and meros "part" is a small Molecule that may become chemically bonded to other Elastomers are amorphous polymers existing above their glass transition temperature, so that considerable segmental motion is possible. The glass transition temperature, T g is the temperature at which an Amorphous solid, such as Glass or a Polymer, becomes brittle At ambient temperatures rubbers are thus relatively soft (E~3MPa) and deformable. Room temperature (also referred to as ambient temperature) is a common term to denote a certain Temperature within enclosed space at which humans are accustomed In Solid mechanics, Young's modulus (E is a measure of the Stiffness of an isotropic elastic material Their primary uses are for seals, adhesives and molded flexible parts. A mechanical seal is a device which helps join systems or mechanisms together by preventing leakage (e Glue or adhesive is a compound that adheres or bonds two items together
Background
A is a schematic drawing of an unstressed polymer. The dots represent cross-links. B is the same polymer under stress. When the stress is removed, it will return to the A configuration.
Elastomers are usually thermosets (requiring vulcanization) but may also be thermoplastic (see thermoplastic elastomer). Thermosetting plastics thermosets are Polymer materials that irreversibly cure form Vulcanization (or Vulcanisation refers to a specific curing process of Rubber involving high heat and the addition of Sulfur or other equivalent curatives A thermoplastic is a Plastic that Melts to a liquid when heated and freezes to a Brittle, very Glassy state when cooled sufficiently Thermoplastic elastomers ( TPE) sometimes referred to as thermoplastic rubbers, are a class of Copolymers or a physical mix of polymers (usually a plastic The long polymer chains cross-link during curing. Cross-links are bonds that link one Polymer chain to another They can be Covalent bonds or Ionic bonds "Polymer chains" can refer The molecular structure of elastomers can be imagined as a 'spaghetti and meatball' structure, with the meatballs signifying cross-links. The elasticity is derived from the ability of the long chains to reconfigure themselves to distribute an applied stress. The covalent cross-linkages ensure that the elastomer will return to its original configuration when the stress is removed. As a result of this extreme flexibility, elastomers can reversibly extend from 5-700%, depending on the specific material. Without the cross-linkages or with short, uneasily reconfigured chains, the applied stress would result in a permanent deformation.
Temperature effects are also present in the demonstrated elasticity of a polymer. Elastomers that have cooled to a glassy or crystalline phase will have less mobile chains, and consequentially less elasticity, than those manipulated at temperatures higher than the glass transition temperature of the polymer.
It is also possible for a polymer to exhibit elasticity that is not due to covalent cross-links, but instead for thermodynamic reasons. Rubber elasticity, also known as hyperelasticity, describes the mechanical behavior of many polymers especially those with crosslinking
Mathematic justifications
Using the laws of thermodynamics, stress definitions and polymer characteristics (complete derivation in [1], pages103-105), we find ideal stress behavior:
![\sigma\ = n k T [ \lambda\ _ 1 ^ 2 + \lambda\ _ 1 ^ {-1} ]](../../../../math/2/a/f/2af12e1879f096d2e92fa53e4aac6856.png)
where n is the number of chain segments per unit volume, k is Boltzmann's Constant, T is temperature, and
is distortion in the 1 direction. Bridge from macroscopic to microscopic physics Boltzmann's constant k is a bridge between Macroscopic and microscopic physics
These findings are accurate for values of up to approximately 400% strain. At this point, alignment between stretched chains begins to result in crystallization from noncovalent bonding. A noncovalent bond is a type of Chemical bond, typically between Macromolecules that does not involve the sharing of pairs of electrons but rather involves more dispersed
While Young's Modulus does not exist for elastomers due to the nonlinear nature of the stress-strain relationship, a "secant modulus" can be found at a particular strain. In Solid mechanics, Young's modulus (E is a measure of the Stiffness of an isotropic elastic material
Examples of elastomers
Unsaturated rubbers that can be cured by sulfur vulcanization:
- Natural Rubber (NR)
- Synthetic Polyisoprene (IR)
- Butyl rubber (copolymer of isobutylene and isoprene, IIR)
- Halogenated butyl rubbers (Chloro Butyl Rubber: CIIR; Bromo Butyl Rubber: BIIR)
- Polybutadiene (BR)
- Styrene-butadiene Rubber (copolymer of polystyrene and polybutadiene, SBR)
- Nitrile Rubber (copolymer of polybutadiene and acrylonitrile, NBR), also called Buna N rubbers
- Chloroprene Rubber (CR), polychloroprene, Neoprene, Baypren etc. Butyl rubber &mdashalso known as polyisobutylene and PIB (C4H8n is a Synthetic rubber, a Homopolymer of Isobutylene (or 2-methylpropene is a Hydrocarbon of significant industrial importance Isoprene is a common synonym for the chemical compound 2-methylbuta-13-diene "Fluorination" redirects here For the addition of fluoride to drinking water see Water fluoridation. Polybutadiene is a Synthetic rubber that is a Polymer formed from the Polymerization of the Monomer 13-butadiene. Styrene-Butadiene ( SBR) is an Elastomeric Copolymer consisting of Styrene and Butadiene. Nitrile rubber or Buna-N, is a Synthetic rubber Copolymer of Acrylonitrile (ACN and Butadiene. Acrylonitrile is the Chemical compound with the formula CH2CHCN Plastic is the general common term for a wide range of synthetic or semisynthetic organic solid materials suitable for the manufacture of industrial products Hydrogenation is the Chemical reaction that results in addition of Hydrogen (H2 Chloroprene is the common name for the Organic compound 2-chloro-13-butadiene, which has the Chemical formula CH2=CCl-CH=CH2 Neoprene or polychloroprene is a family of synthetic Rubbers that are produced by Polymerization of Chloroprene. Neoprene or polychloroprene is a family of synthetic Rubbers that are produced by Polymerization of Chloroprene.
(Note that unsaturated rubbers can also be cured by non-sulfur vulcanization if desired).
Saturated Rubbers that cannot be cured by sulfur vulcanization:
- EPM (ethylene propylene rubber, a copolymer of ethylene and propylene) and EPDM rubber (ethylene propylene diene rubber, a terpolymer of ethylene, propylene and a diene-component)
- Epichlorohydrin rubber (ECO)
- Polyacrylic rubber (ACM, ABR)
- Silicone rubber (SI, Q, VMQ)
- Fluorosilicone Rubber (FVMQ)
- Fluoroelastomers (FKM, and FEPM) Viton, Tecnoflon, Fluorel, Aflas and Dai-El
- Perfluoroelastomers (FFKM) Tecnoflon PFR, Kalrez, Chemraz, Perlast
- Polyether Block Amides (PEBA)
- Chlorosulfonated Polyethylene (CSM), (Hypalon)
- Ethylene-vinyl acetate (EVA)
Various other types of elastomers:
- Thermoplastic elastomers (TPE), for example Elastron, etc. Ethylene propylene rubber (EPR is an insulation used for High voltage cables. Structure This Hydrocarbon has four Hydrogen Atoms bound to a pair of Carbon atoms that are connected by a Double bond. Propene, also known as propylene, is an unsaturated organic compound having the Chemical formula C 3 H 6 EPDM Rubber ( ethylene propylene diene M-class rubber) is an Elastomer which is characterized by wide range of applications Dienes or diolefins are Hydrocarbons which contain two double bonds. Epichlorohydrin is a reactive Organic compound. It is an Epoxide and an Organochloride. Silicone rubber is a Polymer that has a "backbone" of Silicon - Oxygen linkages the same bond that is found in Quartz, Glass FKM is the designation for about 80% of fluorinated Elastomers as defined in ASTM D1418 Viton is a brand of Synthetic rubber and Fluoropolymer Elastomer commonly used in O-rings and other moulded or extruded Tecnoflon is the brand of fluoroelastomers ( FKM) and perfluoroelastomers ( FFKM) manufactured by Solvay Solexis (former Ausimont) Aflas is a special fluoroelastomer used in the manufacture of O-rings Gaskets mechanical shaft seals wires and cable Tecnoflon is the brand of fluoroelastomers ( FKM) and perfluoroelastomers ( FFKM) manufactured by Solvay Solexis (former Ausimont) " Kalrez Perfluoroelastomer Parts" is a registered Trademark of DuPont Performance Elastomers L Polyether block amide or PEBA is a thermoplastic elastomer (TPE Ethylene vinyl acetate (CAS# 24937-78-8 also known as EVA) is the copolymer of Ethylene and Vinyl acetate. Thermoplastic elastomers ( TPE) sometimes referred to as thermoplastic rubbers, are a class of Copolymers or a physical mix of polymers (usually a plastic
- Thermoplastic Vulcanizates (TPV), for example Santoprene TPV
- Thermoplastic Polyurethane (TPU)
- Thermoplastic Olefins (TPO)
- The proteins resilin and elastin
- Polysulfide Rubber
References
- Treloar L. A polyurethane, commonly abbreviated PU, is any Polymer consisting of a chain of organic units joined by urethane links Proteins are large Organic compounds made of Amino acids arranged in a linear chain and joined together by Peptide bonds between the Carboxyl Resilin is an Elastomeric Protein found in many Arthropods As of 2005 it is the most efficient elastic protein known (Elvin et al 2005 Elastin is a Protein in Connective tissue that is elastic and allows many tissues in the body to resume their shape after stretching or contracting Polysulfides are a class of Chemical compounds containing chains of Sulfur atoms R. G. , The Physics of Rubber Elasticity, Oxford University Press, 1975. ISBN 0-19-85027-9.
- Meyers and Chawla. Mechanical Behaviors of Materials, Prentice Hall, Inc. (Pearson Education) 1999.
- Budinski, Kenneth G. , Budinski, Michael K. , Engineering Materials: Properties and Selection, 7th Ed, 2002. ISBN 0-13-030533-2.
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