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Batch production is a manufacturing method used to produce or process any product in batches, as opposed to a continuous production process, or a one-off production. For other uses of this term see Industry (disambiguation An industry (from Latin industrius, "diligent industrious" Continuous production is a method used to manufacture, produce or process materials without interruption Job production involves producing a one-off product for a specific customer Lean manufacturing or lean production, which is often known simply as " Lean " is the practice of a theory of production that considers the expenditure Total Productive Maintenance is a new way of looking at maintenance or conversely a reversion to old ways but on a mass scale Theory of Constraints (TOC is an overall Management philosophy. Six Sigma is a Business management strategy originally developed by Motorola, that today enjoys wide-spread application in many sectors of industry Reliability-Centered Maintenance, often known as RCM, is an industrial improvement approach focused on identifying and establishing the operational maintenance and capital S88, shorthand for ANSI/ISA-88, is a standard addressing batch process control ANSI/ISA-95, or ISA-95 as it is more commonly referred is an International standard for developing an automated interface between enterprise and control systems Enterprise resource planning ( ERP) is the planning of how business resources (materials employees customers etc IEC 62264 is a International standard for Enterprise-control system integration B2MML or Business To Manufacturing Markup Language is an XML implementation of the ANSI/ ISA -95 family of standards ( ISA-95) known internationally A programmable logic controller ( PLC) or programmable controller is a Digital computer used for Automation of industrial processes such as A distributed control system (DCS refers to a Control system usually of a Manufacturing system, Process or any kind of Dynamic system, Manufacturing (from Latin manu factura, "making by hand" is the use of tools and labor to make things for use or sale Continuous production is a method used to manufacture, produce or process materials without interruption The primary characteristic of batch production is that all components are completed at a workstation before they move to the next one. Batch production is popular in bakeries and in the manufacture of sports shoes, pharmaceutical ingredients, inks, paints and adhesives. In the manufacture of inks and paints, a technique called a colour-run is used. A colour-run is where one manufactures the lightest color first, such as light yellow followed by the next increasingly darker colour such as orange, then red and so on until reaching black and then starts over again. This minimizes the cleanup and reconfiguring of the machinery between each batch. White (by which is meant opaque paint, not transparent ink) is the only colour that cannot be used in a colour run due to the fact that a small amount of white pigment can adversely affect the medium colours.
There are inefficiencies associated with batch production. The production equipment must be stopped, re-configured, and its output tested before the next batch can be produced. Time between batches is known as 'down time'.
Batch production is useful for a factory that makes seasonal items or products for which it is difficult to forecast demand. Forecasting is the process of Estimation in unknown situations
Batch production has many "pros" and "cons" but is effective and used worldwide, mainly by larger businesses on higher profit margins.
There are several advantages of batch production; it can reduce initial capital outlay because a single production line can be used to produce several products. In Marketing, a product is anything that can be offered to a Market that might satisfy a want or need As shown in the example, batch production can be useful for small businesses who cannot afford to run continuous production lines. Also, companies can use batch production as a trial run. If a retailer buys a batch of a product that does not sell then the producer can cease production without having to sustain huge losses.
Related Pages
Craft production
Mass production
Lean production
Job production
assembly line
job production
continuous production
cell production
project
External Links
- An Introduction to the Theory of Constraints - A must see. Batching fundamentals, psychology of set-ups, and set-up reduction. Craft production (or One-off Production is the process of manufacturing by hand with or without the aid of tools Mass production (also called flow production, repetitive flow production, series production, or serial production) is the production of Lean manufacturing or lean production, which is often known simply as " Lean " is the practice of a theory of production that considers the expenditure Job production involves producing a one-off product for a specific customer An assembly line is a Manufacturing process in which parts (usually Interchangeable parts) are added to a product in a sequential manner using optimally planned Job production involves producing a one-off product for a specific customer Continuous production is a method used to manufacture, produce or process materials without interruption This production involves both machines and human workers In conventional production products were manufactured in separate areas (each with a responsibility for a different part of the manufacturing For all other uses see Project (disambiguation. A project, as defined in the field of Project management, consists of a temporary
- An Introduction to the Theory of Constraints - A must see. Batch size effects on min/max and replenishment frequency in make-to-stock.
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